3DPrinting
3DPrinting is a place where makers of all skill levels and walks of life can learn about and discuss 3D printing and development of 3D printed parts and devices.
The r/functionalprint community is now located at: or !functionalprint@fedia.io
There are CAD communities available at: !cad@lemmy.world or !freecad@lemmy.ml
Rules
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No bigotry - including racism, sexism, ableism, homophobia, transphobia, or xenophobia. Code of Conduct.
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Be respectful, especially when disagreeing. Everyone should feel welcome here.
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No porn (NSFW prints are acceptable but must be marked NSFW)
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No Ads / Spamming / Guerrilla Marketing
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Do not create links to reddit
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If you see an issue please flag it
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No guns
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No injury gore posts
If you need an easy way to host pictures, https://catbox.moe/ may be an option. Be ethical about what you post and donate if you are able or use this a lot. It is just an individual hosting content, not a company. The image embedding syntax for Lemmy is 
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I've dealt with this exact issue. Increasing font size (increasing smallest feature size) helps. As does printing the letters first, as you have found. Although sometimes the letters dislodge and become floating letters a la Alice in wonderland. Depends on your bed adhesion.
Then linewidth on the perimeter touching the letter is something you could look into. (Reducing linewidth to reduce overlap/bleed)
It won't be one magic solution, rather a combination of several factors all contributing to a more acceptable result.