this post was submitted on 18 Oct 2025
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A method of optimizing parameters for manufacturing bearings. Specifically the raceway superfinish process.
There are several machine parameters (oscillation speed, stone pressure, time, etc) that go into the superfinish process. The only output is surface roughness. I created a way to optimize for a low roughness. The best part was that once you set it up, you can just start printing out worksheets and handing them to engineering techs to get some more data collected.
Before I did this, superfinish parameters were considered a bit of a black art and were only adjusted when there was a problem. This means they were always as bad as they could possibly be.